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process operator training

Process Operator Training

To be effective and make operations-related decisions, an process operator must consider three essential factors—safety, efficiency, and productivity. To meet prescribed operational objectives to reduce risk and increase productivity, companies must certify that their operators have the required knowledge, skills, and abilities to safely carry out their duties and responsibilities.
CiNet’s Industrial Skills Training Network (ISTN) offers skills-based interactive courseware designed specifically to help companies better train their process operators while offering a significantly higher rate of return on their training investment. CiNet’s online approach, comprehensive curriculum and easily integrated solutions help save money, improve performance and reach more people.
The process operator training curriculum is designed to enhance operator troubleshooting skills by giving operators an understanding of process plant safety considerations, working conditions, an overview of key processes, foundational technical knowledge and specific training on the complex equipment found in today’s plants.

Process Operator Learning Plan

Tier 1 - Fundamentals
  • Industrial Math: Basic Operations 1
  • Industrial Math: Basic Operations 2
  • Math: Basics
  • Industrial Math: Algebra
  • Industrial Math: Formulas, Graphs & Trends
  • Hand Tools, Part 1
  • Hand Tools, Part 2
  • Introduction to Power Tools
  • Precision Measurement Tools 1
  • Precision Measurement Tools 2
  • Safety Orientation
  • Back Safety
  • Fall Protection
  • Hearing Conservation
  • Bloodborne Pathogens
  • Personal Protective Equipment
  • Fire Safety
  • Classes of Fires and Extinguishers
  • Warning Signs and Labels
  • Respiratory Protection
  • Material Safety Data Sheets
  • Safety: Chemical Health Hazards
  • Electrical Safety
  • Diagrams: Blueprints
  • Operator Responsibilities Introduction
  • Operation - Basic Principles
  • Operator Responsibilities: Advanced Operator Responsibilities
  • Statistical Process Control: Basic Control Charts
  • Troubleshooting: Basic Concepts
  • Plant Science: Basic Electrical Principles
  • Plant Science: Basic Electrical Circuits
  • Electrical Maintenance: Battery Systems
  • Fans
  • Plant Science: Basic Principles
  • Plant Science: Fluid Systems
  • Plant Science: Forces and Machines
  • Plant Science: Gases and Flowing Liquids
  • Plant Science: Solids and Liquids
  • Bearing Basics
  • Eqt Lubrication: Lubricants & Bearings
  • Hydraulics: Routine Maintenance
  • Pumps: Basic Types and Operation
  • Efficient Pump Operation
  • Valves: Electric and Hydraulic Actuators
  • Welding: Oxy-Fuel Gas Welding
  • Welding: Arc Welding
  • Refrigeration System: Operation
  • Plant Science: Heat
  • Plant Science: Heat Transfer
  • Heat Exchangers: Introduction
  • SCRs and TRIACs
  • Quality Control and Assurance
  • Procedure Use and Adherence
  • Stop When Unsure
  • Decision Making
  • Managing Yourself
  • Are You Ready Checklist
  • Self-Checking (STAR)
  • Problem Solving
  • Peer Checking
  • Co-Worker Coaching
  • Managing a Work Group
  • The Team Advantage
  • Clear Communication
  • 3-Way Communication
  • Interpersonal Communication
  • Turnover
  • Discipline
Safety Courses
  • Respirator Fit Testing
  • Workplace Ergonomics
  • Understanding Forklifts
  • Driving Safety
  • Electrical Safety
  • Asbestos: Hazard Awareness Training
  • Hazard Communication
  • HazWoper: Introduction
  • HazWoper: First Responder - Awareness Level
  • Transporting Hazardous Materials
Tier 2 - Components and Subsystems
Operations Courses
  • Basic Electrical Safety
  • Operator Responsibilities: Introduction
  • Operator Responsibilities: Basic Operator Responsibilities
  • Operator Responsibilities: Communication
  • Operator Responsibilities: Plant Production and Safety
  • Operator Responsibilities: Trends, Maintenance and Emergencies
  • On-The-Job-Training: Preparation
  • On-The-Job-Training: Implementation and Evaluation
  • Fundamentals of Process Solubility
  • Plant Science: Process Dynamics and Measurement
  • Process Sampling: Obtaining Samples
  • Process Sampling: Testing Samples
  • Troubleshooting: Process Examples
  • Statistical Process Control: Introduction
  • Statistical Process Control: Process Variations
  • Environmental Awareness
Electrical Courses
  • Sources of Electricity
  • Ground Fault Interrupters
Mechanical Courses
  • Sliding Surface Bearings, Part 2
  • Rolling Contact Bearings, Part 1
  • Rolling Contact Bearings, Part 2
  • Couplings
  • Equipment Drive Components: Couplings
  • Equipment Drive Components: Gear, Belt and Chain Drives
  • Lubrication: Basics
  • Equipment Lubrication: Using Lubricants
  • Safety: Basics
  • Vibration Analysis: Introduction
  • Gears: Overhauls
  • Seals - Gaskets and Packing
  • Pipes and Valves - Installing Flanges
  • Pipes and Valves - Installing Hangers and Supports
  • Piping and Auxiliaries: System Components and Operation
  • Pipes and Valves: Steam Traps
  • Pipes and Valves: Valve Maintenance
  • Safety Valves, Part 1
  • Safety Valves, Part 2
  • Valves: Introduction of Actuators
  • Hydraulics: Diagrams
  • Hydraulics: Actuators
  • Hydraulics: Pumps
  • Pumps: Fundamentals of Centrifugal Types
  • Centrifugal Pump Basics, Part 1
  • Centrifugal Pump Basics, Part 2
  • Positive Displacement Pump Maintenance
  • Compressors: Positive Displacement
  • Valves: Basic Types and Operation, Part 1
  • Valves: Basic Types and Operation, Part 2
  • Heat Exchangers: Condensers and Reboilers
Tier 3: Systems and Control
Instrumentation Courses
  • Core: Principles of Calibration
  • Temperature and Temperature Measurement 2
  • Pressure Gauges and Calibration 2
  • Pressure and Pressure Measurement
  • Liquid Level Measurement, Part 2
  • Diagrams: Piping and Instrumentation
  • Continous Process: Field Devices: Level and Flow
  • Continous Process: Smart Controllers
  • Instrumentation and Control: Introduction to Process Control
  • Instrumentation and Control: Introduction to Control & Data Systems
  • Instrumentation and Control: Measurement of Pressure and Temperature
  • Instrumentation and Control: Measurement of Level & Flow
  • Instrumentation and Control: Measurement of Concentration
  • Continuous Process: Troubleshooting DCS I/Os: Procedures
  • PLCs: Architecture
  • PLCs: Installing and Maintaining
  • PLCs: Ladder Logic and Symbology
  • PLCs: Numerics 1
  • PLCs: Numerics 2
  • PLCs: I/O Communication
  • PLCs: Introduction to Programming 1
  • PLCs: Introduction to Programming 2
  • PLCs: Program Entry, Testing, and Modification 1
  • PLCs: Program Entry, Testing, and Modification 2
  • PLCs: Programming Functions 1
  • PLCs: Programming Functions 2
  • PLCs: Networks and Network Troubleshooting
  • PLCs: Troubleshooting Hardware
  • PLCs: HMIs and Troubleshooting
  • Networks: Introduction
  • Networks: Setting Up and Troubleshooting
  • Networks: Fiber Optic Systems
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