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Maintaining the mechanical integrity and safe operation of your plant is likely your most important daily concern. With today’s ever increasing output demands, keeping your workforce trained to the highest possible competency levels and meeting mandates is a constant challenge. Mechanical maintenance skill requirements have shifted from simple maintenance - fixing what is broken - to ensuring reliability with predictive and preventative maintenance initiatives.
CiNet’s mechanical maintenance training plan is designed to improve the mechanical maintenance knowledge and skills by providing an understanding of common mechanical components, routine and preventative maintenance procedures. Topics covered include common tools, rigging procedures, measurements, fasteners, tolerances, alignment, lubrication and vibration management, while working proficiently with bearings, drive components, pumps, compressors, valves, piping and other mechanical systems.
Mechanical Maintenance Learning Plan
Tier 1 - Fundamentals
- Industrial Math: Basic Operations 1
- Industrial Math: Basic Operations 2
- Math: Basics
- Industrial Math: Algebra
- Industrial Math: Formulas, Graphs & Trends
- Hand Tools, Part 1
- Hand Tools, Part 2
- Introduction to Power Tools
- Precision Measurement Tools 1
- Precision Measurement Tools 2
- Safety Orientation
- Back Safety
- Fall Protection
- Hearing Conservation
- Bloodborne Pathogens
- Personal Protective Equipment
- Fire Safety
- Classes of Fires and Extinguishers
- Warning Signs and Labels
- Respiratory Protection
- Material Safety Data Sheets
- Safety: Chemical Health Hazards
- Electrical Safety
- Diagrams: Blueprints
- Operator Responsibilities Introduction
- Operation - Basic Principles
- Operator Responsibilities: Advanced Operator Responsibilities
- Statistical Process Control: Basic Control Charts
- Troubleshooting: Basic Concepts
- Plant Science: Basic Electrical Principles
- Plant Science: Basic Electrical Circuits
- Electrical Maintenance: Battery Systems
- Fans
- Plant Science: Basic Principles
- Plant Science: Fluid Systems
- Plant Science: Forces and Machines
- Plant Science: Gases and Flowing Liquids
- Plant Science: Solids and Liquids
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- Bearing Basics
- Eqt Lubrication: Lubricants & Bearings
- Hydraulics: Routine Maintenance
- Pumps: Basic Types and Operation
- Efficient Pump Operation
- Valves: Electric and Hydraulic Actuators
- Welding: Oxy-Fuel Gas Welding
- Welding: Arc Welding
- Refrigeration System: Operation
- Plant Science: Heat
- Plant Science: Heat Transfer
- Heat Exchangers: Introduction
- SCRs and TRIACs
- Quality Control and Assurance
- Procedure Use and Adherence
- Stop When Unsure
- Decision Making
- Managing Yourself
- Are You Ready Checklist
- Self-Checking (STAR)
- Problem Solving
- Peer Checking
- Co-Worker Coaching
- Managing a Work Group
- The Team Advantage
- Clear Communication
- 3-Way Communication
- Interpersonal Communication
- Turnover
- Discipline
Safety Courses
- Workplace Ergonomics
- Understanding Forklifts
- Forklift Safety Checks
- Safe Forklift Operation
- Driving Safety
- Electrical Safety
- Asbestos: Hazard Awareness Training
- Hazard Communication
- HazWoper: Introduction
- HazWoper: First Responder - Awareness Level
- Transporting Hazardous Materials
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Tier 2 - Components and Subsystems
Operations Courses
Electrical Courses
- Basic Control Circuits
- Industrial Switches
Mechanical Courses
- Sliding Surface Bearings, Part 1
- Sliding Surface Bearings, Part 2
- Rolling Contact Bearings, Part 1
- Rolling Contact Bearings, Part 2
- Equipment Drive Components: Couplings
- Equipment Drive Components: Gear, Belt and Chain Drives
- Basic Lubrication
- Lubrication: Basics
- Equipment Lubrication: Using Lubricants
- Safety: Basics
- Vibration Analysis: Introduction
- Gears-Types and Characteristics
- Shaft Alignment, Part 1
- Shaft Alignment, Part 2
- Shaft Alignment: Rim and Face
- Shaft Alignment: Reverse Dial and Laser
- Pumps: Operation of Centrifugal Types
- Pumps: Multistage Centrifugal
- Multistage Centrifugal Pump Maintenance
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- Mechanical Seals
- Positive Displacement Pump Basics
- Pumps: Reciprocating Positive Displacement Types
- Pumps: Rotary Positive Displacement Types
- Pumps: Performance and Inspection
- Positive Displacement Pump Maintenance
- Compressors: Introduction
- Reciprocating Compressors, Part 1
- Reciprocating Compressors, Part 2
- Compressors: Centrifugal & Axial
- Centrifugal Compressors
- Compressors: Operation of Centrifugal & Axial Types
- Compressors: Positive Displacement
- Valves: Basic Types and Operation 1
- Valves: Basic Types and Operation 2
- Rigging: Basic Lifting
- Rigging: Ladders and Scaffolds
- Basic Rigging, Part 1
- Advanced Rigging, Part 2
- Refrigeration System: Basic Concepts
- Heat Exchangers: Operation of Shell and Tube Types
- Heat Exchangers: Cooling Towers
- Heat Exchangers: Condensers and Reboilers
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Tier 3: Systems and Control
Electronics Courses
- Digital Logic
- Number Systems and Digital Codes
- Using Electronic Test Equipment 1
- Using Electronic Test Equipment 2
- Using Electronic Test Equipment 3
Instrumentation and Control Courses
- Core: Principles of Calibration
- Temperature and Temp. Measurement
- Temperature and Temperature Measurement 2
- Pressure Gauges and Calibration 1
- Pressure Gauges and Calibration 2
- Pressure and Pressure Measurement
- Liquid Level Measurement, Part 1
- Liquid Level Measurement, Part 2
- Fluid Flow Measurement, Part 1
- Fluid Flow Measurement, Part 2
- Diagrams: Piping and Instrumentation
- Continuous Process: Principles
- Continuous Process: Smart Controllers
- Instrumentation and Control: The Human-Machine Interface
- Instrimentation and Control: Introduction to Process Control
- Instrumentation and Control: Introduction to Control & Data Systems
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- Instrumentation and Control: Measurement of Pressure and Temperature
- Instrumentation and Control: Measurement of Level & Flow
- Instrumentation and Control: Automatic Process Control 1
- Instrumentation and Control: Automatic Process Control 2
- Instrumentation and Control: Measurement of Concentration
- Instrumenattion and Control: Measurement of Density, Clarity and Moisture
- DCS Introduction
- Continuous Process: Troubleshooting DCS I/Os: Procedures
- PLCs: Architecture
- PLCs: Installing and Maintaining
- PLCs: Ladder Logic and Symbology
- PLCs: Numerics 1
- PLCs: Numerics 2
- PLCs: I/O Communication
- PLCs: Introduction to Programming 1
- PLCs: Introduction to Programming 2
- PLCs: Program Entry, Testing, and Modification 1
- PLCs: Program Entry, Testing, and Modification 2
- PLCs: Programming Functions 1
- PLCs: Programming Functions 2
- PLCs: Networks and Network Troubleshooting
- PLCs: Troubleshooting Hardware
- PLCs: HMIs and Troubleshooting
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Tier 4: Function, Site and Product-Specific Skills
Power Generation Courses
- Power Plant Systems: Power and Energy
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- Material Handling: Tank Trucks
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